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Our Services

End-to-end support to ensure your packaging line operates at peak efficiency — from day one and beyond.

Machinery Spares Supply

Genuine replacement parts to ensure minimum downtime.

  • Comprehensive stock of heating elements, Teflon belts, and temperature controllers

  • Genuine PLC components, sensors, and pneumatic parts

  • Same-day dispatch from Chennai warehouse

  • Compatible spares for all APS-supplied machinery

Risk Audits

Comprehensive safety and efficiency audits for industrial packaging setups.

  • Electrical and mechanical safety assessment

  • Identification of production bottlenecks

  • Compliance gap analysis against FSSAI and GMP standards

  • Detailed audit report with prioritized corrective actions

Custom R&D Machines

Tailor-made packaging machines engineered for your unique requirements.

  • End-to-end design, fabrication and testing

  • Concept to commissioning in-house

  • Novel pouch formats, unusual products, and non-standard applications

  • Prototype trials before full-scale build

Training & Skill Development 

Hands-on operator and technician training at your facility covering machine operation, maintenance, troubleshooting and safety

  • Operator training on correct machine usage and settings

  • Technician training on first-line maintenance and troubleshooting

  • Safety protocol and emergency stop procedures

  • Training certification and documentation

Packaging Material Optimization

Assessment of your film, foil, and bag specifications to identify cost savings through better material selection, reduced wastage, and improved sealing.

  • Film and foil specification review for cost vs. performance

  • Seal quality testing and heat-seal parameter optimization

  • Material wastage reduction through better settings and formats

  • Sourcing guidance for alternative laminate structures

Buy Back & Exchange Programs

Trade in older packaging machinery for credit towards new equipment. Simple, transparent assessment and purchase of used machines.

  • Fair-value assessment of your used packaging machinery

  • Credit applied towards new machine purchases

  • Hassle-free collection and dismantling assistance

  • Refurbishment and resale ensuring equipment sustainability

Job Work Services

Outsourced packaging services for trial runs and overflow production.

  • Flexible short-run packaging for new product launches

  • Overflow production support during peak demand

  • Trial runs for new packaging formats before capital investment

  • Confidential handling of client products

Consultancy Services

Expert advice on optimizing your packaging lines, including machine calibration certificates. Billed at an hourly pricing model

  • Layout planning for new and existing production lines

  • Machine selection and ROI analysis

  • Bottleneck diagnosis and throughput improvement

  • Machine Calibration Certificates for compliance and QA

Retrofitting & Modernization

Upgrade older machinery with modern PLC controls, servo drives, and updated HMIs to extend equipment life and improve efficiency

  • PLC and HMI upgrades for legacy machines

  • Servo drive retrofits for improved speed and accuracy

  • Energy efficiency improvements

  • Safety feature additions to bring older machines to current standards

Annual Maintenance Contracts

Scheduled preventive maintenance visits with priority breakdown  responses to keep your line running at peak performance year-round

  • Scheduled quarterly or half-yearly preventive maintenance visits

  • Priority breakdown response for AMC clients

  • Lubrication, calibration, and wear-part replacement checks

  • Service log and maintenance record documentation

Line Integration & Layout Design

Complete packaging line layout planning — from machine placement to conveyor routing and utility requirements for maximum floor-space efficiency.

  • Factory floor layout planning and machine positioning

  • Conveyor and material flow design

  • Utility (power, air, water) requirement mapping

  • Integration between filling, sealing, labelling, and case-packing stations

Validation & Compliance Support (IQ/OQ)

Documentation and technical guidance to assist pharmaceutical and food manufacturers in GMP compliance and equipment qualification.

  • Installation Qualification (IQ) documentation support

  • Operational Qualification (OQ) protocol preparation

  • GMP-compliant technical documentation packages

  • Guidance on Schedule M compliance for pharma packaging lines

Our Validation Support provides the necessary documentation (IQ/OQ) and technical guidance to assist in compliance. Final regulatory approval is the responsibility of the plant operator.

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